Mig Welding Wire Size Guide

Small diameter welding wires 023 in.

Mig welding wire size guide.

For example you would choose a 0 023 contact tip for a 0 023 wire. The most common wire type is er4043 for all purpose work. And as more companies move to robotics a quality mig wire will provide accuracy in wire placement and consistency in the weld making rework less of an issue. One of the many things to choose in mig welding is the size of mig wire you want to use.

Read his detailed breakdown below to find out why you want to consider using thicker wire even when welding thinner materials. Only use a push gun technique when welding aluminum. How do i know which sized contact tip to select for my mig welder. If you are having feeding problems one thing you can try is a contact tip that is one size bigger than your wire.

Common mistakes in choosing mig wire and how to avoid them the most common types of mig wire for welding mild steel are er70s 3 and er70s 6. Er5356 is a stiffer wire easier to feed and is used when more rigid higher strength weld properties are needed. To maximize the performance of your mig equipment choose the correct liner size for the wire being used. The mig process the mig process is an arc welding process which joins metals together by heating them with an electric arc formed between a wire electrode and the workpiece.

Choose the right size. For the most bead control when doing more difficult welds such as. Direct your wire at the leading edge of your weld pool for the most control of your weld bead. Through 045 in have relatively low columnar strength which when paired with an oversized liner can cause the wire to wander or drift within the liner.

There are certain situations where it is an advantage to either oversize or undersize a contact tip. Check with your machine manufacturer for any information that may pertain to your welding system. Vertical horizontal and overhead welds use the smallest wire diameter possible and keep you weld pool small. When using a mig welder you have 3 different sizes of wire to choose from.

This mig welding guide will teach you everything you need to know to start mig welding. Manufacturers recommend that you match the size of the contact tip to the size of the wire.